Statistical parameters of the output characteristics of process conditions for strain hardening zone of laser treatment of cast iron parts in ship power plant

Authors: I.I. Kuleshov, V.M. Khodakovsky

Abstract

The theoretical substantiation of the process parameters choice for the strain hardening zone of the laser treatment of the cast iron parts is considered. Based on the experience of work performed in the area of laser hardening of cast iron parts, as well as the experience in strain hardening, the study was carried out in several stages. In the first stage of laser hardening with the melting, in which the hardened surface was formed by the laser action zone, including the zone of melting. In the zone of fusion considerable presence of residual austenite (= 25 %) with relatively low microhardness was detected. This was followed by the process of strain hardening. As a result of this process, "white phase" with increased microhardness was formed on the surface of the reflow zone. Mathematical analysis of the preexperiment was performed, determining that the distribution of the "white phase" microhardness of on the surface of the reflow zone is subject to normal distribution law. On the basis of a priori information a plan has been drawn up in the form of a full factorial experiment. The regression equations of the "white phase" microhardness depending on the processing speed, processing time, specific pressure have been determined. The convergence of theoretical assumptions and experimental data has been confirmed.

Keywords: "white phase" deformation hardening, distribution law, the statistical parameters, the theoretical justification of the normal law.

References

1. Kuleshov I.I., Khodakovskiy V.M. Povyshenie effektivnosti lazernogo up-rochneniya chugunnykh detaley sudo-vykh energeticheskikh ustanovok [Improve-ment efficiency of laser strengthening of iron details ship’s power plants]. The scientific journal “Vestnik Gosudarstvennogo universiteta morskogo i rechnogo flota imeni admiral S. O. Makarova”. 2017, vol. 9, № 4, pp. 814–828.

2. Kuleshov I.I., Khodakovskiy V.M. Povyshenie rabotosposobnosti porsh-nevykh kanavok golovok porshney sudovykh malooborotnykh dvigateley [Im-provement the operability of the piston’s crowns rings grooves of low speed propulsion marine diesel engine]. The scientific journal “Vestnik Gosudarstven-nogo universiteta morskogo i rechnogo flota imeni admiral S. O. Makarova”. 2016, vol. 6, № 40, pp. 155–167.

3. Kuleshov I.I., Khodakovskiy V.M. Issledovanie vliyaniya teplovykh i mekhanicheskikh nagruzok na deformatsiyu golovok porshney sudovykh maloobo-rotnykh dizeley [Investigation of thermal and mechanical capacity on deformation of piston’s crown of low speed propulsion marine diesel engine]. Morskie intel-lektual’niye tekhnologyy [Marine Intellectual Technologies]. 2017, vol. 35, № 1, pp. 43-53.

4. Kuleshov I.I., Khodakovskiy V.M. Povyshenie effektivnosti lazernogo up-rochneniya chugunnykh protivoiznosnykh kolets [Improvement efficiency laser hardening of cast iron wear rings]. XVIII Mezhdunarodnaya nauchno-practicheskaya konferenciya “Tekhnicheskie nauki – ot teorii k practike” [XVIII In-ternational theoretical and practical conference “Technical science – from theory to practice”]. 2017, pp. 17-22.

5. Kuleshov I.I., Khodakovskiy V.M. Vliyanie obrabotki treniem na mikrot-verdost' i strukturu zony lazernogo vozdeystviya chugunnykh detaley [Influence of friction processing on microhardness and structure of laser action zone of iron parts].Vestnik Morskogo gosudarstvennogo universiteta imeni admiral G.I.  Nevelskogo. Sudostroenie i sudoremont. 2017, 79, pp. 15-24.

6. Stepnov M.N. Statisticheskie metody obrabotky resul’tatov mekhanichesk-yh ispytaniy [Statistical methods of mechanical tests results processing]. Moscow, Machinostroenie Publ., 1985.

7. Dlin A.M. Matematicheskaya statistika v tekhnike [Mathematical statistic in technic]. Moscow, Sovetskaya nauka Publ., 1958.

8. Gmurman V.E. Teoriya veroyatnosti i matematicheskaya statistika [Prob-ability theory and mathematical statistic]. Moscow, Vischaya shkola, 2003.

9. Nevey J. Matematicheskie osnovy teorii veroyatnostey [Mathematical basis of probability theory]. Moscow, 1986.

10. Adler Yu.P., Markova E.V. and Granovskiy Yu.V. Planirovaniye ek-sperimenta pri poiske optimal’nykh usloviy [Planning an experiment under search of optimal conditions]. Moscow, Nauka Publ., 1976.

About authors:

Kuleshov Igor - FAI "Russian Maritime Register of Shipping", 29a, Stanyukovicha str., 690990, GSP, Vladivostok, Russia, tel. +7 (423) 230-12-51, e-mail: kuleshov.ii@rs-class.org

Khodakovsky Vladimir - PhD, associate professor, professor, G.I. Nevelskoy Maritime State University, 50A, Verkhneportovaya str., 690003, Vladivostok, Russia, tel. +7 (423) 230-12-51, e-mail: khodprim@mail.ru

Issue: 50/51 (2018)

For citation: I.I. Kuleshov, V.M. Khodakovsky. Statistical parameters of the output characteristics of process conditions for strain hardening zone of laser treatment of cast iron parts in ship power plant. Research Bulletin by Russian Maritime Register of Shipping. 2018, No. 50/51, pp. 22-29.

* * *



UDC:  621.432.4:51-7
Pages:  22-29