Experience in the use of low-frequency vibration machining in the production of welded hulls of marine reverse gears

Experience in the use of low-frequency vibration machining in the production of welded hulls of marine reverse gears

Author: R.V. Kuznetsov

 

Abstract

 

The paper presents the experience of industrial application of the method of low-frequency vibration processing of the hull of the ship gearbox "RO55" in order to remove residual welding stresses. Numerical assessment of the value of residual stresses by the methods of resonant frequencies and magnetic anisotropy has been carried out with a comparison of the convergence of the results obtained. Based on the analysis of the research results, assumptions about the possibility of using low-frequency vibration treatment as an alternative to thermal annealing of welded hull structures of marine engineering products have been formulated. The results of the work can be used in production of large-sized welded reverse gears of dual-purpose ships to determine the magnitude of residual stresses and assess the stability of the geometric dimensions of the product. The proposed technology can significantly improve the technological cycle of production by reducing the time of operations, eliminating a number of logistics movements, as well as forgoing the use of specialized expensive equipment.

 

Keywords: reverse gear, low-frequency vibration treatment, magnetic anisotropy method, residual voltage, zone of thermal influence, welded joint, shipbuilding technology.

 

References

1.    Kuznetsov R.V. Analitickesky obzor oteckestvennogo i zarubezknogo opyta razrabotki I proektirovaniya revers-reduktornykk peredack [Analytical review of domestic and foreign experience of development and design of ship reverse gears] // Vestnik gosudarstvennogo universiteta morskogo i rechnogo flota im. admirala S.O. Makarova. — 2022. — Vol. 14. — No. 1, — pp. 93 — 103.

2.    Pechkovsky P.G. Obosnovanie innovatsionnykk tekknickeskikk reskeniy v oblasti korabelnoy energetiki perspektivnykk mnogotselevykk korabley [Substantiation of innovative technical solutions in the field of ship power systems of perspective h multi-purpose ships] // Voprosy oboronoi tekhniki. Series 16: Technical means of countering terrorism. — 2021. — Nos. 7/8. — pp. 136 — 143.

3.    Ledokoly prosckayutsya s SPG [Icebreakers say goodbye to LNG] // Kommersant [Webpage]. — Access mode: https://www.kommersant.ru/doc/5471396.

4.    Nauckno-tekknickesky potentsial Rossii: poisk putey osusckestvleniya tekknologickeskogo ryvka v nackale XXI veka: monografia [Scientific and technical potential of Russia: search for ways to implement a technological breakthrough at the beginning of the 21st century: monograph] / E.V. Bodrova, V.V. Kalinov, — 2nd ed. — Moscow: Publishing and Trading Corporation "Dashkov and Co", 2022, — 407 p.

5.    Mindlin Yu.B. Nastoyasckee I budusckee razvitiye oboronno-promysklennogo kompleksa Rossiyskoy Federatsii [Present and future development of the military-industrial complex of the Russian Federation] // Modern Science: actual problems of theory and practice. Series: Economics and Law. — 2021. — No. 3, — pp. 35 — 40.

6.    Birger I.A. Ostatocknye napryazkeniya [Residual stresses] [Text]. - Moscow: Mashgiz, 1963, — 232 p.

7.    RD5R.GCL.0104-216-96. Reduction of the level of residual stresses and deformation of parts and body structures by the method of low-frequency vibration treatment. Main provisions on the technology of conducting, 1996. (In Russian)

8.    Tazhibaev A.R., Tazhibaeva A.V., Bikbulatova G.I. Metody vyyavleniya i snizkeniya ostatocknykk napryazkeny v svarnykk soyedineniyakk [Methods of detection and reduction of residual stresses in welded joints] // Modern materials, technics and technologies. — 2021. — No. 5 (38), — p. 45 — 53.

9.    Stepanov V.V. Razvitie tekknologii nizkockastotnoy vibratsionnoy obrabotki svarnykk metallickeskikk konstruktsy sudo- i maskinostroeniya [Development of low-frequency vibrational machining technology for metal structures of shipbuilding and machinery building]// Trudy Krylovskogo gosudarstvennogo nauchnogo tsentra. — 2021. — . S2, — pp. 121 — 125.

10.  Diagnostirovaniye stalnykk svarnykk konstruktsy. MDS 53-2.2004 [Diagnostics of steel welded structures. MDS 53-2.2004] / DIMENS-test, FSUE KTB ZHB. — M.: FGUP TSPP, 2005, — 19 p.

11.  Gulemova L.R. Energosberegayushchiye protsessy snyatiya ostatochnykh svarochnykh napryazheny korpusa kamery AVO [Energy-saving processes of removal of residual welding stresses of the ABO chamber body] / L.R. Gulemova, E.R. Abdeev, R.G. Abdeev // Successes in chemistry and chemical technology. — Vol. XXXIV. — 2020. — No. 3, — P. 26.

12.  Evstratikova Ya.I. Kontrol ostatochnykh svarochnykh napryazheny s pomoshchyu magnitoanizotropnogo metoda posle primeneniya ultrazvukovoy udarnoy obrabotki [Control of residual welding stresses using the magnetoanisotropic method after the application of ultrasonic shock processing]/ Ya.I. Evstratikova, V.E. Nikulin // Welding and diagnostics. — No. 4, — 2019. p. 38.

13.  Kuzmitsky M.L. Perspektivy primeneniya fizicheskikh metodov izmereniya prilozhennykh napryazheny dlya otsenki sostoyaniya tekhnicheskogo oborudovaniya sudokhodnykh gidrotekhnicheskikh sooruzheny [Prospects for the application of physical methods for measuring applied stresses to assess the state of technical equipment of navigable hydraulic structures] / M.L. Kuzminsky, N.M. Ksenofontov // In the world of non-destructive testing. — Vol. 21 — No. 1 — 2018, — p. 14.

 

About author:

 

R.V. Kuznetsov, PhD, PJSC "Zvezda", Higher School of Mechanical Engineering at Peter the Great St. Petersburg Polytechnic University, St. Petersburg

Issue: 68/69 (2022)

For citation: R.V. Kuznetsov. Experience in the use of low-frequency vibration machining in the production of welded hulls of marine reverse gears. Research Bulletin by Russian Maritime Register of Shipping. 2022, No. 68/69, pp. 51-58.

UDC 621.83.061.4

Pp: 51-58